Electroplating equipment What points should be paid attention to in management? Electroplating equipment management is the basis of electroplating enterprise production. The purpose of electroplating equipment management is to use the equipment more effectively and economically, give full play to the best benefits, reduce failures and ensure rapid recovery of functions. If a large number of advanced equipment can not play a smooth and efficient role, the main reason is that the equipment lacks long-term maintenance, dirt and corrosion, and the "sharp edge" of the equipment becomes "blunt knife". The main culprit, electroplating equipment, is the backward management system of electroplating equipment.
1. General equipment requirements:
Complete components, positive sound, sufficient power, flexible instrument and complete data.
2. "Cross homework" of equipment use and maintenance:
Clean, lubricate, adjust, fasten and prevent corrosion.
3. The "four understandings and three skills" that operators should have:
Four understandings: understand the principle, structure, function and purpose.
Three skills: use, maintenance and troubleshooting.
4. "Four determinations" for equipment use:
Fixed person, fixed machine, fixed post and fixed track system.
5. Four requirements for equipment maintenance:
Clean, clean, lubricated and safe.
6. "Three good" of equipment management:
Manage, use and repair the equipment properly.
7. In the process of equipment management, "two no see the sky; three no landing":
Two invisible days: invisible days for oil filling; The cleaned precision parts are invisible.
Three no landing: no landing of oil, machinery and tools.
8. "Three inspection system" for equipment inspection:
Self inspection, mutual inspection and full-time inspection.
9. "Three inspection system" for mobile equipment:
Check carefully before driving Electroplating equipment manufacturer Necessary parking inspection during the journey and comprehensive inspection after returning to the site.
10. Equipment accident:
The electroplating equipment suffers severe internal injury due to abnormal damage, resulting in reduction or shutdown of precision, function and output, and no surface damage.
Compared with other industrial technologies, rectifier power supply is not only simple, but also flexible. For example, as long as it is a device that can provide DC power, it can be used as electroplating power supply. From batteries to DC generators, from bridge stacks to silicon rectifiers, from silicon controlled rectifier to switching power supply, all of them are available for electroplating. The power can be determined by the surface area of the product to be plated, or the number of products that can be plated in each slot can be determined by the existing power supply. Of course, the formal electroplating process will use a more reliable silicon rectifier device, and the main indicators are the size and adjustable range of the current value, and the voltage will change from 0 to 18V with the current change. According to the power, single-phase or three-phase input can be selected, which should be able to prevent moisture and heat dissipation. The industrial electroplating power supply generally ranges from l00A to several thousand amperes. It is usually designed and determined in advance according to the needs of production capacity. It is used for a single tank and does not need one power supply to supply power to multiple plating tanks. If the test is only conducted in the laboratory, a small experimental rectifier power supply of 5~1OA will be used. In 1993, the Ministry of Machinery Industry of China organized experts to prepare the standard of rectifier equipment for electroplating (JB/T1504-1993), which stipulates the model, specification and technical parameters of the electroplating rectifier designed and produced in China. With the progress of electric power science and technology, the design and manufacture of rectifier power supply have been greatly improved. Many electroplating power supplies have developed towards multi-function, high-power, small size and other directions. Automatic commutation, adjustable pulse and smooth adjustment are common functions.