Electroplating equipment How do manufacturers teach you to choose electroplating equipment?

The selection of electroplating equipment is particularly important to ensure the quality of electroplating process products and improve productivity, such as auxiliary facilities such as hanging electroplating production line, ring electroplating production line, dragon electroplating production line and automatic barrel plating production line, double arm electroplating production line and electronic rectifier, filter, refrigeration unit, ultrasonic cleaner and automatic feeder.

1、 Advantages of circular electroplating process line:

1. High level of automation technology, high efficiency, low labor efficiency and few actual operators;

2. Lever type vertical elevator, high volume utilization rate of electroplating process tank;

3. The shutter speed is short, the product workpiece runs stably, and the time per arm is about 20~100s;

4. It is applicable to the ring electroplating production line of high quality, large batch, simple shape and perfect processing technology for light machinery equipment (also known as hanging fish type). High quality and low price, light weight, convenient maintenance, high output, and good industry prospects.

2、 Long electroplating production line:

1. High level of automation technology, high efficiency, ease labor efficiency and reduce actual operators;

2. It is applicable to heavy parts and large and medium-sized articles in the electroplating process, as well as parts with different appearances and batch numbers in the electroplating process;

3. The working conditions of the replacement drive are convenient, and the electroplating process time is convenient to operate, which is suitable for the electroplating process of various production processes;

4. The quality of electroplating process is stable. It is applicable to the thickness processing process specified for the coating.

3、 Full automatic barrel plating production line:

There are also two kinds of barrel plating automatic production lines: ring mechanical equipment or hydraulic machine automatic production line and parallel dragon automatic production line.

Bell ringing mechanical equipment Bell drum high-speed electroplating equipment (plate, line) and optional electroplating equipment suitable for fully automatic handling and handling of skew.

With the economic development trend and the development of electronic equipment electroplating technology, the requirements for high-speed electroplating technology manufacturing automation technology production lines and optional electroplating production lines are increasingly high. Most of them are undertaken by enterprises with strong technology and manufacturing capacity.

4、 Auxiliary mechanical equipment of electroplating production line:

1. Electroplating power supply:

Electroplating power supply is a key auxiliary mechanical equipment in electroplating process. Silicon rectifiers and thyristors are widely used in China, including AC voltage regulators, magnetic saturation series reactors and thyristors.

The process silicon rectifiers and silicon controlled rectifiers of electroplating equipment are both high current with bottom voltage, generally 12V (stainless steel 18V), and the current is 100A to 20000A. The electroplating power supply with good reliability and stable current intensity can only be marketed and applied under high load.

2. Electroplating process fluid filtering equipment:

Filtration device is one of the main equipment for electroplating product quality. The filter element and the filter cloth of the filter press can be manufactured, and attention should be paid to the true accuracy when selecting.

There are still some problems in the production and manufacturing of filter devices:

(1) The specifications, models and high reliability of stainless steel and electroless nickel plating filter tables need scientific research, and special plastics and related parts such as polyvinylidene fluoride (PVDF), isopropyl titanate polyethylene (CPVC) must be introduced. Polyethylene plastic shall not be used in stainless steel filter units.

(2) High quality acid and alkali resistant magnetic pump needs to be developed and designed.

(3) The filtering accuracy provided by the processing plant shall be certified according to scientific research methods. The filter cloth, dust bag and filter paper of special filter press also need to be manufactured.

(4) The pump sealing materials of the centrifugal fan filter device still need to be improved, and the wear resistance and leakage problems should be dealt with.

(5) With the rapid development of electroplating technology, the auxiliary mechanical equipment such as organic chemical oil filter for pretreatment should also be like this, which can not only separate the floating oil at liquid level, but also absorb the floating oil droplets. The product quality of electroplating process and the quality of phosphating treatment film were further improved.

3. Use of ultrasonic equipment.

The cavitation effect of ultrasonic can greatly speed up deoiling and rust prevention treatment, reduce production and processing time, and improve the actual effect of deoiling and rust prevention treatment.

4. Heating and freezing equipment.

Steam or electric heater is used for heating in traditional electroplating process. freezer It is widely used in summer to ensure that acid base bright copper and bright electrotinning work at standard operating temperature.

5. Full automatic intelligent electroplating process solution management system.

Intelligent aqueous solution management system is a kind of equipment used to detect and manipulate the composition of aqueous solution and main parameters of processing technology.